Industry 4.0 Digital IoT Solution

Unique features and benefits 

See how OPEX Digital can help you grow today. 

Who we are

Developers of OPEX Digital, MAS Optimal are an international leader in business transformation consultancy services utilising our unique lean and business improvement offering, delivering true, recognisable value to our clients.

Developed by
the Best in Class,
to help you become
Best in Class. 

OPEX Digital is Accessible from all devices and has been developed by MAS Optimal, a globally recognised best-in-class lean consultancy.

 

The app allows you to monitor compliance globally and we have included Industry 4.0 Digital Coaching.

Developed by leading experts at combined lean and Business improvement system implementation, OPEX Digital standardises your pathway to optimal integrated transformational improvement.

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Introducing the Solution...

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We have developed OPEX Digital in response to industry needs, it is a digital web app developed to empower consultants and businesses in achieving:

 

 Affordable       Consistent 

 Sustainable       Transparent

Operational Excellence.

The Problem facing businesses wanting to adopt the lean approach

We have been working with clients globally for 20+ years and have realised the barriers for many organisations in achieving and maintaining operational excellence include:

❌ Companies unable to afford the support they need​

❌ Lack of value added solutions in the market

❌ Inconsistent approach to lean, leading to inefficiencies

❌ Lack of accountability > improvements are not sustained

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Each Project is driven by the following...

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KPI'S

You can capture and measure key performance indicators in the app, and view your progress at a glance.

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Actions

You can create actions and assign to team members who will be informed of your escalation.

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Reports

Reports can be generated at any time, in print friendly a3 format. you have a history of all project reports.

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Kaizen Savings

As with KPI's, you can input kaizen savings to see and measure the real value created.

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Communication

The app sends messages between team members internally and sends external emails.

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Historical Data

Historical project data is stored within the app so you can capture and measure performance. 

...and our bespoke solution is tailored by...

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Project Areas

You define the project areas, they could be different factory lines, or departments, to suit your needs.

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Your User input

Users are assigned and you control their access level, given the right level of access for management, team leaders and supervisors.

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Your Data input

Our web app is formed around your data, graphs, charts and histories allow you to view performance at a glance or delve into the data. 

Proven. Trusted. Value-added.

OPEX Digital allows you to measure and improve upon your operations with the following lean techniques:

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Safety Assessment

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5S Visual Factory

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Standard Operating Procedures

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Total Productive Maintenance

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Lean Project Management

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Lean Factory Design

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Quick Changeover

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Just in

Time

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Build in Quality

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People

Our solution breaks these techniques into manageable sections as shown below.

Mandatory health, safety and wellbeing training

Accident Prevention

First Aid

Fire Awarness

Equipment, tools and machinery

Hazardous substances

Manual handling

Emergency Arrangements

Policies and Procedures

Job Induction

Communication Structure

Project Control Phase

Equipment Installation Requirements / Recommendations

Increase bottleneck capacity

Yamazumi

Spare Parts Management

Project Implementation Phase

Layout Dynamics

Reduce inventory

Work combination

TPM Training

Project Measurement & Analysis

Machine Considerations

Change over process

One piece flow

Compliance

Hygiene

Workplace Social Distancing

PPE

Visual Control

Capacity analysis

Visual 

Management

Takt Time & Capacity Requirement

5S and Workplace Organisation

Standardised Work

Overall Equipment Effectiveness

Project Definition Phase

Material Handling

1st off inspection

Level production

Planned Maintenance

Pre-Project Preparation

Material Flow

Shingo 5 step methodology

Pull system from suppliers

Autonomous Maintenance

BlueSky Visioning

Factory Design 

Considerations

Track changeover times

Pull system within factories

Full Work System

Mistake Proofing

Organisation

Call Lights

Continous Improvement Culture

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Safety Assessment

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5S Visual Factory

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Standard Operating Procedures

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Total Productive Maintenance

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Lean Project Management

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Lean Factory Design

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Quick Changeover

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Just in

Time

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Build in Quality

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People /Culture

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The OPEX Digital application includes the category specific questions and help documents you need to achieve and sustain operational excellence.

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Project Management

Manage your Projects with ease.

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The OPEX Digital application provides the framework for you to engage the lean journey, empowering you to measure, improve and sustain operational excellence within your organisation.

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